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The Schneider Electric MPCB, or Motor Protection Circuit Breaker, is an electronic device designed to protect electric motors in industrial and industrial applications. This circuit breaker is a powerful device that can protect against short circuits, overloads, high temperatures, and incorrect voltages.

MPCBs generally consist of three main parts: the regulation section, the protection section, and the control section. The regulation section includes circuit breaking and connecting, current setting, and voltage setting. The protection section deals with controlling and protecting the motor against hazards such as short circuits, high current attacks, excessive heat, and incorrect voltages. The control section manages the performance and operation of the MPCB, providing features such as automatic reset, displays, and programmability.

In addition, MPCBs (Motor Protection Circuit Breakers) have features such as electronic board protection, electrical arc protection, protection against magnetic radiation, and the ability to connect to external control systems. These features make MPCBs a comprehensive and powerful solution for protecting electric motors in the industry.

Generally, MPCBs are designed to protect electric motors against potential hazards and damages, playing a crucial role in the safety and proper operation of industrial electrical systems.

Types of Schneider Thermal Overload Relays Schneider TeSys GV2 Thermal Overload Relay The Schneider thermal overload relay, also known as Motor Protection Circuit Breaker (MPCB), is an automatic switch designed to protect electric motors from overload and short-circuit conditions. This type of switch is specifically designed for the protection of electric motors and, compared to general-purpose circuit breakers, does not consider motor starting current as a short-circuit current. The magnetic thermal overload relay can be disconnected and connected under load and has the capability of precise ampere adjustment within the designated ranges. In case of overload, this relay disconnects the electric motor. The GV2 series of Schneider magnetic thermal overload relays are produced with a range of 0.16 to 32 amps and are suitable for motors with a power range of 0.06 to 11 kilowatts.

The MPCB or motor protection circuit breaker is equipped with two protection modes, thermal protection, and magnetic protection, which respectively protect the electric motor from overload and short-circuit conditions. The thermal protection nominal current value is adjustable via the screw installed on the relay, while the magnetic trip current value is fixed and not adjustable. The GV2 series of thermal-magnetic overload relays include relays with nominal currents ranging from 0.16 to 32 amps and magnetic trip currents ranging from 1.5 to 416 amps. These relays have electrical power capacities ranging from 0.06 to 15 kilowatts. These features make these relays suitable for the protection and control of electric motors.

Schneider TeSys GV3 Thermal

Overload Relay MPCB protective switches from Schneider utilize thermal-magnetic technology, providing them with the capability to protect electric motors against two hazardous factors: overload and short-circuit. The thermal protection current in the GV3 series thermal-magnetic switches from Schneider is adjustable, with values of 30, 40, 50, 65, and 73 amps. Additionally, the magnetic trip current for this series of switches is 560, 700, 910, and 1120 amps, respectively. The electrical power capacity of the GV3 series thermal-magnetic switches from Schneider is 18.5, 22, 30, and 37 kilowatts, respectively. These features make these switches powerful and efficient tools for electric motor protection.

Schneider TeSys GV2L Thermal

Overload Relay MPCB protective switches from Schneider utilize thermal-magnetic technology, providing them with the capability to protect electric motors against two hazardous factors: overload and short-circuit. The GV2L series thermal overload relay from Schneider is designed for motors with a power range of 0.03 to 30 kilowatts and provides only magnetic protection. These switches are designed in a selector format, and their current range is from 0.4 to 32 amps. Using these switches for effective protection against overload and short-circuit, considering the technology employed in them, is a suitable and reliable option.

Schneider TeSys GV2P Thermal

Overload Relay The MPCB switch with two modes of thermal and magnetic protection is equipped to protect the electric motor against overload and short-circuit conditions. The GV2P series thermal overload relay from Schneider uses bimetallic and magnetic relays and is designed for motors with a power range of 0.03 to 30 kilowatts. The current range for motor protection in the GV2P series varies from 0.16 to 32 amps, and with the use of a selector, it provides the ability to disconnect and connect. Combining thermal and magnetic protection, this switch becomes an efficient and reliable tool for protecting electric motors against various hazards.

Schneider TeSys GV4 Thermal

Overload Relay The motor starter GV4 from the Schneider TeSys series is specifically designed to work with Schneider TeSys D contactors and is used for the protection of three-phase motors with a power up to 55 kilowatts (115 amps, 440VAC). This Motor Protection Circuit Breaker (MPCB) GV4 is considered an advanced and compact Schneider switch with a width of only 81 millimeters. It features protective capabilities such as ground fault protection, long start, JAM (extra torque and machine fault), unbalanced load, and phase loss protection. These features transform the GV4 switch into an advanced and efficient tool in the field of motor protection.

Schneider TeSys GV5/GV6 Thermal

Overload Relay The motor starter switches GV5/GV6 belong to the advanced category and are used to protect high-power motors. These switches utilize a thermal-magnetic disconnect mechanism, providing the optimal mode for high-power motors. The ability to adjust the range of overload and short-circuit currents provides high flexibility, allowing better adaptation to the varying needs of different systems. Additionally, these switches are equipped with various auxiliary and control devices for monitoring and performing related operations to ensure the best possible performance and operation of motors.

Schneider TeSys GV7 Thermal

Overload Relay A thermal overload relay is one of the protective devices responsible for safeguarding electric motors against short-circuit and overload conditions. Known as motor protection circuit breakers (MPCBs), these relays are used to control the on/off operation of single-phase and three-phase electric motors. The GV7 series thermal overload relay from Schneider, with a current range from 15 to 220 amps, performs this function.

Schneider electric motor protection switches come in various designs, including push-button, rotary handle, and lever types. Additionally, they are designed with diverse current protection ranges, providing extensive choices to meet different requirements.

Definition of Thermal Overload Relay

The term MPCB stands for “Miniature Plant Circuit Breaker,” which is used to protect electrical circuits against excessive current and heat. This switch is a thermal protection that automatically interrupts the power to prevent circuit damage due to excessive heat. For the best source to purchase thermal overload relay products, you can refer to the Electroshahli sales unit. MPCBs are commonly used in industrial and commercial electrical systems and have adjustable capabilities to protect against various currents and heats.

Function of MPCB Thermal Overload Relay

The main function of the MPCB thermal overload relay is to protect electrical circuits from excessive current and heat. When electrical circuits experience failure and damage due to excessive current or heat, the MPCB thermal overload relay automatically cuts off the electric current to protect the circuits from serious damage. In this way, the MPCB thermal overload relay acts as a protective device for electrical circuits, preventing harm and damage to these circuits.

The MPCB Thermal Overload Relay (Motor Protection Circuit Breaker) is a type of electrical circuit protector that uses a thermal mechanism to allow circuits to automatically disconnect and connect when the temperature increases.

The primary application of Schneider’s MPCB Thermal Overload Relay is in electrical circuits requiring protection for motors and other electrical components. For example, in circuits using electric motors, the MPCB thermal overload relay is used as a circuit protector to safeguard the motor against temperature increases and current leaks. Additionally, the MPCB thermal overload relay can be used in circuits requiring protection for electrical systems, such as safety systems.

Other applications of the MPCB thermal overload relay include its use in electronic devices and industrial equipment, such as CNC machines, wind turbines, production units, and more.

Structure of MPCB Thermal Overload Relay

The MPCB (Motor Protection Circuit Breaker) thermal overload relay is an electrical protection device used to protect motors in electrical systems. The structure of the MPCB thermal overload relay includes various components that contribute to its performance and functions in motor protection. The main components of the MPCB thermal overload relay structure are:

  1. Disconnect and Connect Mechanism: This part includes an adjustable switch and a mechanical mechanism for quickly disconnecting and connecting the current. This component, based on excess currents or protective errors in the system, disconnects or connects the motor.
  2. Thermal Sensor: The thermal sensor in the MPCB thermal overload relay detects the motor’s temperature. If the motor’s temperature exceeds the permissible limit, the thermal sensor detects this and causes the power to be cut off, preventing damage to the motor.
  3. Overcurrent Protection: The MPCB thermal overload relay has the ability to detect and cut off excessive current. This capability is provided through the electronic and magnetic features of the thermal overload relay.
  4. Reset System: The reset system of the MPCB thermal overload relay is used to reset and return to the initial state after protection and the disconnection of excessive current.

The structure of the MPCB thermal overload relay is highly optimized and standardized for protecting motors against temperature increases, excessive currents, and other protective errors. Manufacturers of these devices, such as Schneider Electric, consistently adhere to the latest standards and official approvals in this regard.

Types of Thermal Overload Relays The Thermal Overload Relay MPCB (Motor Protection Circuit Breaker) is available in various types, each with its specific features and applications. Below, I’ll mention some common types of MPCB Thermal Overload Relays:

  1. Thermal Protection Thermal Overload Relay: This type of thermal overload relay operates based on the motor’s temperature. In case the temperature increases to the specified level, the thermal overload relay interrupts the current, providing protection to the motor.
  2. Current Protection Thermal Overload Relay: This type of thermal overload relay operates based on the motor’s current. If the current increases to the specified level, the thermal overload relay cuts off the current, ensuring protection for the motor.
  3. Current and Thermal Protection Thermal Overload Relay: This type of thermal overload relay simultaneously utilizes current and thermal protection for safeguarding the motor. In case the current or temperature increases to the specified levels, the thermal overload relay performs the disconnect function.
  4. Multi-Function Thermal Overload Relay: This type of thermal overload relay employs multiple capabilities for motor protection, such as protection against excessive current, protection against excessive temperature, protection against improper voltage, etc.

Each of these types of MPCB Thermal Overload Relays is used to protect and ensure the safety of motors in electrical systems. They are selected based on the specific needs and technical specifications of the motors in use.

Introduction of Schneider Electric Company

Schneider Electric is one of the largest manufacturers and suppliers of electrical equipment and energy management solutions worldwide. The company was founded in 1836 in France and currently operates as a multinational corporation in over 100 countries. Schneider Electric’s product range includes electrical equipment, energy management devices, cooling systems, industrial automation equipment, ventilation systems, protection and security systems, and energy management software. Utilizing advanced technologies and new innovations, Schneider Electric provides dynamic and intelligent solutions for energy management, improving efficiency, reducing costs, and enhancing the quality of life for its customers.

Types of Thermal Overload Relay Brands

The Thermal Overload Relay is a protective element that acts as a thermal circuit breaker to safeguard motors and electrical devices against excessive load and temperature rise. There are various brands of thermal overload relays, and some of the most well-known ones include Siemens thermal overload relay, ABB thermal overload relay, Schneider thermal overload relay, Pars Fanal thermal overload relay, LS thermal overload relay, Hyundai thermal overload relay, and Chint thermal overload relay.

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